Mshb-600 - Shredder - Máy Hủy Tài Liệu - Matsui Vietnam - Stc Vietnam

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Đoàn Thị Xuân Hảo

I Senior Sales Eng. I
====================

I Cellphone I   : 0169.868.0915

I Mail I    :  hao@songthanhcong.com

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Chúng tôi trân trọng gửi đến quý khách hàng bảng giá các thiết bị Matsui Vietnam sau :

MATSUI_ANS VIETNAM

Matsui is professional in manufacturing and sales of plastics processing equipment and systems
(molding-process temperature controllers, conveyors, mixers, crushers, recycling devices, etc.).
Design, manufacturing, installation, repair and maintenance of plastics processing equipment and
systems, factory automation system and components, and factory distribution system and components."

Website: http://matsui-mfg.net/product/ 

1. 
   I.          DRYER 
   
   
   1. 
      1.   Dehumidifying Dryer 

Model: MJ5-i

• Intelligent type
• Products equipped with " iplas " continuously monitor customer usage and automatically operate in the mode that offers maximum energy and resource efficiency. By controlling operation in response to usage characteristics for example, whether the system is being used for full capacity production, minimum mode production, or temporary holding of production " iplas " products are able to deliver significant energy and  resource savings compared to their conventional counterparts.
• 1. A maximum energy reduction of 75% has been achieved!
• 2. Contributes to electricity conservation!
• 3. Shorter material replacement time!
• 4. No more filter maintenance!
• 5. Easy operation, no “Operations Manual” required

Model: MJ3

• MJ3 provides stable low dew point dry air of -40℃ and a suction loader on a single platform. 
• This floor top device puts its priority on easy maintenance. As there is no need to replace the absorbent material, performance is being maintained like that of first usage.
• 1.Reliable
• Ensures stable drying condition with honeycomb rotor. Independent drying and conveying circuits allows conveyance of materials without affecting drying condition.
• 2.Saves Energy
• Dual hopper structure enhances thermal insulation and hence, helps conserve energy.
• 3.Compact
• Combine dehumidifying dryer and conveyor into a single unit.
• 4.Easy Maintenance
• All filter maintenance can be done from the operating side.
• 5.Safe
• Heater control circuits are equipped with SSR (non-contact relay), which is safer and reduces the need for maintenance.
• DMD4 is a dehumidifying dryer and a suction loader that supplies stable dew point dry air for optical molding combined in a single unit. As it is unnecessary to replace the absorbent material, performance is being maintained like that of first usage.
• 1.Reliable
• Uses heat-resistance drying filter (0.3μm/99.97%) to clean heated air just before charged into the hopper. Matsui’s original push gate prevents contamination that occurs due to friction of the gate.
• 2.Removes dust residue
• Matsui’s original Aero Power Hopper conveys while removing dust residue using the current of airflow.
• 3.Easy Maintenance
• The need for maintenance of filter is reduced as dust falls due to its own weight in the cyclone separator. The manual butterfly valve allows maintenance to be carried out even during the drying process.
• 4.Safe
• Heater control circuits are equipped with SSR (non-contact relay), which is safer and reduces the need for maintenance.
•  

DMD4

1. 
   2.   Dehumidifier

• Model: DMZ2
• DMZ2 is a dehumidifying dryer that supplies stable dry air of low dew point, -40°C. As it is unnecessary to replace the absorbent material, performance is being maintained like that of first usage.
• 1.Reliable
• Uses honeycomb rotor that ensures stable low dew point (-40 ゜C) drying condition and functionality like that of first usage even without replacement of absorbent materials.
• 2.Saves Energy
• Enhanced with dehumidifying effect, consume 30% less energy than hot air dryers.
• 3.High performance
• Matsui''s original hopper disperses hot air evenly and prevents excessive drying of materials.

1. 
   3.   Thermal Conduction Vacuum Dryer (Air parge type)

Model: DPD3.1

• Dries at a vacuumed and low temperature condition, DPD3.1 prevents yellowing and oxidation of products.
• 1,Air shock function
• Is capable of eliminating gas and minimizes need for mold maintenance. Easy-to-use functions newly added to the DPD3.1
  Some plastic materials are susceptible to bridging and blocking. The air shock function solves such problems.
• 2,Improved operability in transport control
• Is capable of eliminating gas and minimizes need for mold maintenance. Easy-to-use functions newly added to the DPD3.1
  Some of materials must be adjusted in batch for secondary transport. Conventional machines adjusted it by valve. The DPD3.1 has been developed to enable batch adjustments from a touch panel.
• 3,Increased energy-savings by improvement to heat insulation
• Is capable of eliminating gas and minimizes need for mold maintenance. Easy-to-use functions newly added to the DPD3.1
• Compared to conventional machines, energy-savings have been increased by improving heat insulation in greater detail so as to prevent heat radiation.
• 4,Efficient Drying
• Thermal conduction fins in the inner hopper is located at both the inner and central wall of the hopper. Sensors are also located at various points to ensure speedy temperature control for efficient drying
• 5,Saves Energy
• Vacuum condition brings down the temperature of evaporation, allowing of drying under lower temperature. Energy consumed is only 1/2 to 1/4 of that used by dehumidifying dryers.
• 6,Easy Maintenance
• Lift of the damper lid allows cleaning to be carried out easily. The interior of the hopper uses anodized aluminum; its smooth surface makes it easy to remove remaining materials.

1. 
   4.   Thermal Conduction Dryer

Model: PMD

• PMD is an energy saving thermal conduction dryer targeted at volume of material usage less than 1 kg/h. Reduces exhaust gas and heat.
• 1.Environment Friendly
• Conduction and thermal conduction drying reduces the release of exhaust gas. In addition, the dual type hopper reduces the release of exhaust heat. These contribute to a cleaner factory environment.
• 2.Saves Energy
• Consumption of energy is about half of that of a regular dryer by using conducting and thermal conduction dryer and air purge.
• 3.Easy Maintenance
• The retractable hopper and the removable fin that supports smooth conveyance of materials allows easy cleaning and hence, makes the replacement of materials easier.
• 4.Compact size
• With built-in heater in the hopper, PMD’s outer dimensions stands as (W332×D280×H576(741) mm) and its weight as 15(20) kg.
• ※ Number in ( ) refers to that of PMD-3.0.

1. 
   5.   Hot Air Dryer 

Model: MGD

MGD assembles hot air dryer and suction loader on a single platform. This floor top device puts priority on easy maintenance.

• 1.Easy Maintenance
• Cleaning of filter can be conducted by opening the front panel.
• 2.Saves Energy
• Dual-hopper structure enhances thermal insulation and achieves higher energy saving rate.
• 3.Compact
• With dryer and loader integrated into a simplified structural design, the size of MGD has been drastically reduced.
• 4.Safe and Reliable
• All MGD models are equipped with SSR (non-contact relay) in the heater control unit. This reduces the need for maintenance and promotes higher safety.

Model: HD2

Hopper dryer is a ventilation typed device that dries resins with hot air. The hot air of high pressure rises as it goes in between resins and thus, is capable of uniformed drying in a short duration.

1.Reliable

Air drawn in by the blower goes through the heater of a rectified flow and is spread evenly from the discharge port. Hence, difference between the set and actual temperature is being minimized.
Matsui''s original diffuser cone prevents short passing of materials.

2.Safe

The voltage tripping breaker (SHT type) trips upon overheating. A preventive device for external overheating comes together as an independent safety device from the temperature controller.

3.Saves Energy

The dual structure of the heater box supports both heat exchange and thermal insulation. The dual structure of the lower hopper, whose temperature rises to the highest, prevents heat radiation.

4.Easy Maintenance

While hopper body of small models can be opened via the hinge, hopper bodies of bigger model are equipped with a large maintenance window for easy cleaning.

5.Environment Friendly

The long lasting, easy to detach filter sheet keeps the molding environment clean.

1. 
   6.   Box Type Dryer

Model: PO

PO is a box type dryer of 10 to 30 batch-type containers (vat). It is possible to dry varieties of small volume material.

1.Reliable

Maintains the set temperature using the rationale that hot air circulates to a leveled direction and PID control.

2.User Friendly

Only step to operate is to set the desired temperature. Timer can be used to set the starting time.

3.Safe

●Auto shutdown function of shunt coil equipped breaker.
●Equipped with overheat protector prevents overheating.
●Auto shutdown function of heater switch unit upon detection of abnormalities

4.Sheathed heater

Increase durability and extend life span of machine.

II. Conveyor

1. 
   1.      Vacuum Type Conveyer

Model: JL4

JL4 is a vacuum type loader that feeds materials automatically. Adequate receiving hopper can be chosen accordingly to support from 2 to 6 ends of the conveyor belt.

1.Compact

Equipped with blower, control panel, dust collector and dust box functions, maximizes the use of limited space in factories.

2.Easy Maintenance

- The large dust box reduces the frequency of maintenance. Accumulated dust can be easily disposed by removing the cap. (V-Type)
- The cyclone typed dust separator fixed in front of the filter reduces the need for maintenance of filter and supports long hours of stable conveyance.

3.Environment Friendly

Minimized metallic and conveying noises to less than 80db.

1. 
   2.      Compressor Type Conveyer

Model: PLP

Matsui''s "Pellet Liner" (PLP) is of only 16mm in diameter. (Super high polymeric volume PE tube. Inner diameter: 13 mm; Outer Diameter: 16mm) PLP supports small volume of conveyance, saves space and allow great flexibility. PLP helps to create a clean and easy to maintain factory.

Compact

Sectional area of PLP’s tube (φ13) is only 1/8 of regular PVC hose（φ38）. It is highly flexible and does not take up space.

Stable Conveyance

Uses ultra high molecular weight polyethylene tube that is resistant to friction and has a smooth surface for excellent conveyance.

Reliable

Prevents absorption of moisture on the molding machine as it conveys only a small amount (100g-200g) at one time.

1. 
   3.      Material Supply Support Unit

Model: DP

DP is the pressure switch that operates by detecting changes in vacuum pressure making it possible to convey materials without any wiring of signal lines.

A new system that sends signals controlled by changes in vacuum pressure. (Registered patents: No. 3790373, 3803791, Patents pending: 2)

III. Temperature Controller

1. 
   1.      Cascade Pump Type

Model: MC (-5•L•H•A -X)

MC provides stable temperature and high level of safety.

1.High Precision

Display temperature of precision up to 0.1degrees.
Memory function that saves 2 different temperature for easy alteration.

2.Reliable

Heater control circuit uses SSR (non-contact relay).
Shunt-coil breaker shuts down power automatically upon excessive heating.

Model: MCHH

Water (medium) can support high temperature of 160°C
Eliminates smell, dirtiness, medium disposal as do not using oil as medium. Environment friendly mold temperature controller

1,Built-in booster pump

In order for the mold temperature controller to secure a stable inner pressure, MCHH is provided with an electric booster pump as standard equipment. It exerts stable cooling capacity when cooling down from high temperature.

2,Energy saving design

It is designed for saving energy by starting the booster pump only when the medium is controlled at a temperature higher than 85

3,Prevents scaling

Using indirect cooling method, pumps will not be damaged.

4,Enviroment friendry

Since no oil is used, this is an environment-friendly mold temperature controller that dispenses with oil draining and eliminates oil evaporation during operation

5,Painting is redundant with the improvement of surface gloss

It responds also to molding by heating and cooling. Moreover, it is best suited for molding engineering plastics that require a high molding temperature.

2.      Spiral Pump Type

Model: MCLX•HX

MCLX promotes stable temperature control and high level of safety for large flow rate.

■Pump Features

Large flow rate and high pressure pump enhances performances and reliability.
●Customized mechanical seal increases shaft seal capacity and expands life-span of pump to allow operation in higher water temperature than other company models
●Pump structure that is resistant to water residue. (impeller : stainless steel)

3.      Magnet Pump Type

Model: MCM-SC

MCM-SC is the mold temperature controller for compact optical molding which realized stable temperature control and high safety.
The ±0.1-0.3°C temperature have supported Max. 145°C fresh water can be controlled.

High accuracy temperature controller and operation.

Monitors temperature with 0.1°C resolution. Temperature Controller with less than ±0.5°C resolution Attains 0.25sec of sampling cycle. New control algorithm to reduce transient overshoot.

Machine maintenance made easier.  

The interior lay-out with a view to set into the molding machine
Almost pipe-less by utilizing manifold-block
Prevents water leak throughly
Heater Control with SSR (non-contact relay)

Operational temperature range max145°C(MCM-601S)

Utilizes non-seal pump
The original interior structure corresponds to high temperature.
Allows flow performance.
Rack (Options)

About 50% Floor Space Saving.

(W:500mm x L:710mm = 0.36m2)
can choose the set-up location freely.
Prevent falling down from flanges and fixed by anchor bolt.
Each Unit is fixed on Frame from bottom side with bolts.

Model: MCAX

MCAX promotes stable temperature control and high level of safety under high pressure.

■Pump Features

The non-seal design of the canned pump allows MCAX to be used even in clean rooms. Reputed for high precision of temperature control, MCAX is also adequate for use under high pressure and large flow rate.

Model: MCJ-AA

MCJ-AA is a large flow rate, high-pressure power type of medium temperature controller with supporting high temperature which realized stable temperature control and high safety.

High precision~Geared up for high-precision molding.~

Monitors temperature with 0.1°C precision. Temperature Contoller with less than ±0.5°C Precision. Attains 0.25sec of sampling cycle.

High-reliability

Heater Control with SSR (non-contact relay)

Safety~Automated control offers safer operational environment.

●Breaker with open-circuit voltage capability to secure safe operation environment.
●Heater Control with SSR
●Connector lead for alarm signal (Option)
※Enhance further safety with a variety of options.

Without leak

Using canned pump, bellows valve

IV. OTHERS

1.      Material Inlet Cooler for Injection Molding Machine

Model: MIC-L/H

An air-cooled type cooling device for material inlet on molding machine that does not require water supply and provides stable feeding of materials and quality of end products.

1.Compact

The simple and compact design makes it easy to be set with molding machines.

2.Reliable

The circulating feature enhances the anti-rusting effects of using anti-rusting chemicals especially along extensive cooling routes.

3.Easy Maintenance

Canned pump prevents water leakage and is quiet.

■Stabilization of molding quality

The material biting insert becomes improving when making the material inlet temperature for injection machine be stable and the molding quality is stable.
In precise molding, the material inlet temperature affects to material measuring precision. And the material is PA, LCP, etc.

2.      Cooling & Heating Unit

Model: MCX

A water-cooled mold cooling and heating unit that combines mold chiller and mold temperature controller into a single unit and support a wide range of temperature from 10°C to 90°C.

1.Reliable

The large tank of 50L enhances the precision of medium temperature.

2.High Performance

Large flow rate and high pressure pump ensures stable cooling of even complicated mold structures.

3.Environment Friendly

Uses R407C as the cooling medium that does not harm our ozone layer. 4.Safe
●Power will be automatically cut off in the case of abnormal high temperature.
●Alarm shows 6 different warning contents.

3.      Mold Chiller System

Model: MCC5

Condenser is a double tube type. For this reason, durability is improving to the foul cooling water.
Users are set free from the pain of maintenance.
The double tube type capacitor is resistant to contamination from cooling water along the pipe diameter and provided with a nozzle for cleaning that facilitates cleaning work, thus decreasing the frequency of maintenance significantly as compared to conventional machines. Therefore, stable performance can be maintained.

1,Reliable

●Capacity control enhances high precision temperature control of ±1°C.
●Usage of a large tank enhances stability of temperature.

2,High Performance

●Large flow rate and high pressure pump ensures stable cooling of even complicated mold structures.
●Expanded applicable temperature range to 5°C~30°C.
●Control panel uses flat keys and display temperature of precision up to 0.1°C.

3,Environment Friendly

Uses R407C as the cooling medium that does not harm our ozone layer.

4,Multi-functions

Comes with external start signal, alarm output and alarm buzzer functions. Display 8 different warning contents in characters.

Model: MCC5-i

1. Energy Saving 57% energy-savings (Varies according to model.)

The employment of compressor inverter control has realized energy-savings in low loading. In addition, the adoption of an electronic expansion valve has made it possible to exert the maximum cooling capacity in every operating condition, and realized energy-savings even in 100% loading.

2. “Visual image of energy-savings”

Operation, Energy saving Indicator

3. The medium working temperature range has been expanded.

Expanded applicable temperature range to 5℃～35℃

4. MATSUI’s unique hot-gas bypass control

The machine is controlled by an inverter at and above 30Hz and, when the machine is used with a frequency lower than that, either energy-saving operation or high-accuracy operation can be selected.

5. Stable performance

Condenser is a double tube type.
For this reason, durability is improving to the foul cooling water.

6. Multi-functions

External communication function, external starting, the alarm output, and the warning buzzer were also made standard equipment.

1.     Mold Chiller System (Air Cooling Type)

Model: MCCA3

MCCA3, an air-cooled mold chiller ensures stable temperature control and high level of safety. There is no need for primary side cooling water and all models uses the new refrigerant, R407C, R410A

1. 
   1.     Energy saving

The compressor inverter control allows energy to be conserved when machine is not running at full force. (MCCA3-100/200)

2.Compact

Made more compact with closed type compressor

3.High Performance

Large flow rate and high pressure pump ensures stable cooling of even complicated mold structures.
Control panel uses flat keys and display temperature of precision up to 0.1 °C.

4.Multi-functions

Comes with Remote ON/OFF, alarm output and alarm buzzer functions.

2.     Cooling & Heating Unit (Air Cooling Type)

Model: RAD/RAM

An air-cooled type cooling and heating unit for mold that supports a wide range from 10°C to 90°C and does not require water supply.

1.Reliable

The 3 directional mixing valve supports high precision temperature control of ±1°C.

2.Multi-functions  

RAD-type controls 2 different temperature of the 2-mold line and cools the material inlet on the molding machine.
RAM-type controls the temperature of the 1-mold line and cools the material inlet on the molding machine.
The controller has multi functions such as monitor of operating condition, monitor of operating hours, 9 types of communication protocol, multi-languages display and etc.

3.Environment Friendly

Uses R407C as the cooling medium that does not harm our ozone layer.

3.     Air-cooled Closed Circuit Water Cooling System

Model: ecobrid

Air-cooled Closed Circuit Water Cooling System Ecobrid supplied by Matsui is an Air cooled Closed type Water Cooling System that has high functionality, cost efficient and environmental friendly. 5000 sets are already in operation with satisfactory results.

1.Energy saving  

Saves energy by optimizing the operation of the system. The DC Brushless Motor drives the die-cast aluminum axial fans. This saves mores than 30% of energy consumed as compared to the regular system. The aluminum made fans are more durable and does not require maintenance. In addition, noise level during operation is being controlled under 57db.

2.Easy maintenance

An air-cooling system that uses the cooling fan to cool the air. When external temperature exceeds 30C, the cooling fan will operate at full speed to atomize the external water into the adiabatic chamber. Hence, water will not be in direct contact with the heat exchanger. Water in the system is being drained out automatically without using valves. This prevents freezing and cracking of pipes during resting periods of the factory when external temperature falls below 0C. This system can be used even in lines that propylene glycol cannot be used.

3.Safety

Uses the latest Micro Processor. Constant supervision of the operating condition is made possible with the backlight function. Upon occurrence of error, the cause and　solution will be displayed as the warning signal. This allows a smooth resolution of problem. Sensors have been set to monitor the temperature and pressure, which are necessary for data collection. Thus, the management of the production line is also made possible.

4.Uuifying of units

Control panel, tank, valve and other units are being unified into this single unit. This saves space and allows speedy operation. High level of durability of the pump unit and cooling tank is made possible with stainless steel.

4.    Quick Heat & Cool Mold Controller

Model: RHCM

Molding system called Rapid Heat Cycle Molding (RHCM) or Heat & Cool molding have been attracting attention from many industries as an epoch-making environmentally friendly technology that enable us to solve various problems around injection molding and to improve productivity. For RHCM Controller

Unify manifold with control valve

・Adopt new model 3 directions control valve ・From the possibility of divided set up manifold unit(open), even divided set up after variance of layout rise , it will have no effect on heating cycle. ・Mold will be heated by high efficiency because steam will be supplied to manifold directly

V. Blender

1.    Coloring of main material

Model: JCW2

JCW2 is a compact mass measurement-type blender with high measurement precision.

As all materials can be discharged downward, operation and maintenance can be carried out at the front and hence, improves working performance.

1.Simple Operation

User-friendly operation style

2.Automatic Operation

This automatically controlled device maintains the blender at its best performance level all the time.
Even when there is a change in material, this device automatically detects and alters the environment to accommodate to the new material.

3.Easy Cleaning

Adhesion powder can be easily swept down to the bottom of the hopper, from which remaining materials can be completely removed. The hopper and screw can be easily removed thus, making cleaning up easier

Model: JCW2-i

1. Intelligent mixing

Feed optimization software coupled with completion forecasting signals reduces resin waste by as much as 99% (“Intelligence” function).
• Automatically regulates flow volumes to suit the molding machine’s status, greatly reducing waste with disposal.
• Reduces cleaning time and labor when materials or colors are changed.

2. More compact and space-saving

Roughly half the installation footprint 
While ensuring a maximum capacity of 145 kg/h
• Integrated measuring and conveyance units used with horizontal screws help achieve downsizing.
• Using smaller batches improves mixture uniformity and supports small lots.

3. Simple Operation

User-friendly interactive operation.

4. Automatic Operation

This automatically controlled device keeps the blender at its best performance level at all times. Even when there is a change in material, this device automatically detects and alters the measurement conditions to accommodate the new material.

5. Easy Cleaning

Adhering powder can be easily swept down to the bottom of the hopper, from which remaining materials can be completely removed. The hopper and screw can easily be removed, thus making cleaning up easier.

Model: JCS

Discharge after weight measurement of all supply units.
A weight subtraction type synchronized blending system that can be used as a "Loss Inn Unit" or "Batch Blender". Mixing drum is not required and blending ratio can be pre-registered.

1.High quality

As mixing drum is not required, it eliminates the separation of materials due to differences in weight and static electricity. It also prevents change of material quality due to heat from abrasion.

Upon setting volume of one batch as the volume of one shot of molding machine, the precision of blending can be remarkably enhanced. (1 shot approach)

2.Compact

The supplying hopper and measuring hopper are combined into one unit and as there is no mixing part, the height of equipment remains low.

3.Reliable

Ratio of measuring data of various materials becomes data of mixing result, making it possible to compare product quality with blending ratio of materials.

Model: JC3

This device is designed for a synchronized measuring without extra required.

1.Simple Structure

2.Easy Operation

3.Easy Changing Master-Batch Coloring Material

4.Userfriendly and Easy Operation With Touch Panel.

2. Recycling of regrind material

Model: JCT-PP

A simple and compact blender for a small-sized molding factory. Simple yet high performance design of 2-points measuring cup type mass gates.

1.High Performance

●The 2-point measuring cup type mass gates measures both the main resin and regrind material using a single air cylinder. (Patent No.3754400, 3754399)
●DIGI-PECA allows measured materials to be conveyed via the conveying hose, eliminating the need for signal cables.

2.Compact

●Putting material tank and measuring part into a single unit, with a depth of only 522mm, the compact design allows it to be placed next to the molding machine.
●Material hose can be designated to either the right or left side of the equipment.

Model: JCT-SS

JCT-SS is a compact measuring blender that uses synchronous measuring method.

1.High Performance

Blends main resin and regrind materials according to compounding ratio while conveying. Blender is not required.

2.User Friendly

Control panel allows compounding ratio to be set easily. Comes with memory function for 10 compounding ratio.

3.Easy Cleaning

All remaining materials can be removed from the bottom and the auger feeder can be removed in a single step.

Model: JSV

Alternates between 2 types of materials on the basis of a few second cycle. Timer for mixing ratio can also be set.

1.Easy Installation

Virgin, regrind and other materials are blended by ratio and conveyed by the connection with an air conveying unit. (Maximum time for select timer is 20s)

2.Safety Control

The unit is electronically controlled to ensure stable operation over prolonged periods of operation.

3.Graphical Display

The graphic panel enables the operating conditions to be checked at one glance.

4.Compact and Convenient

This compact Jet Selector can be easily installed to a pole or any other locations making it space efficient. Maintenance is also easy.

VI. Granulator

1.     Low speed Granulator

Model: MGL2

A low speed granulator which can be cleaned safely and thoroughly in a single step. The new pivot link structure enhances the access for cleaning.

1.Enhanced Reliability

- Reducing shaft stress, double bearing eliminates difficult adjustment, extends lifespan of bearing and makes the exchange of blades and bearing easier.
- The use of anti-vibration torque arm extends the lifespan of bearing and reduction gear (by 1.5 to 2 times as compared to previous models).

2.Easy Cleaning

- Pivot design allows chamber to be widely opened (up to 200℃) without any tools.
- Round bolts that are used for the bed cutter prevent regrind materials from accumulation in the bolt head.
- Gasket-free feeding hopper prevents the removal and replacement of gasket.

3.Easy Maintenance

- Sight glass has been included as a regular feature for supervision of granulation.
- Both sides of the bed cutter, scraper and crushing bed cutter can be used.
- Dust wiper prevents the granulated materials from getting into the bearing. Air purge can also be used manually.

4.Safe and Environmental Friendly

- 3 limit switches are located at the opening and closing part of feeding hopper and insertion part of suction box.
- Motor breaker prevents excessive load.
- Sound proof steel used for feeding hopper reduces noise pollution.

Model: MGL2-TPE

MGL2-TPE is a low speed granulator which is easy to clean and maintain, especially made for "Soft materials". The absence of the screen prevents excessive granulation and mis-cuts, thereby maintaining a size like that of "New Pellet Chip".

1.Reliable

●The use of anti-vibration torque arm extends the lifespan of bearing and reduction gear (by 1.5 to 2 times as compared to previous models). (Patent No.3972049)
●The large rotating blade prevents formation of black spots that occurs when runners goes through the casing.

2.Easy Cleaning

●Pivot design allows chamber to be widely opened without any tools. (Patent No.3936385)
●Round bolts that are used for bed cutter prevent regrind materials from accumulating in the bolt head.

3.Easy Maintenance

●Sight glass has been included as a regular feature for supervision of granulation.
●Dust wiper prevents fine granulated materials from getting into the bearing. Air purge can also be used manually. (Patent No.3966892)

4.Safe and Environmental Friendly

●3 limit switches are located at the opening and closing part of feeding hopper and insertion part of suction box.
●Motor breaker prevents excessive load.
●The straight feeding hopper prevents formation of bridge from sprue runners in the hopper.

Model: SMGL

SMGL is the standard for the low-speed granulators. The non-screen construction reduces the formation of powder and mis-cuts thereby giving the end product a uniformed grain size.

1.Low Price

A cost efficient standard model.

2.Reliable

●Reducing shaft stress, double bearing eliminates difficult adjustment, extends lifespan of bearing and makes the exchange of blades and bearing easier. (Pending patent)
●The use of anti-vibration torque arm extends the lifespan of bearing and reduction gear (by 1.5 to 2 times as compared to previous models). (Patent No.3972049)

3.Easy Maintenance

●Sight glass has been included as a regular feature for supervision of granulation.
●Dust wiper prevents fine granulated materials from getting into the bearing. Air purge can also be used manually.

4.Safe and Environmental Friendly

●2 limit switches are located at the opening and closing part of feeding hopper
●Motor breaker prevents excessive load.
●Sound proof steel used for feeding hopper reduces noise pollution.

2.     Large Type Low Speed Granulator

Model: P51KG/P71KG

Large low-speed granulator can be cleaned in a short period of time. You can then immediately granulated located next to the mIt is also possible pulverization of the defective part holding machine.

1. Easy Cleaning

Decomposition with no special tools, cleaning is possible. Visual residue inside it is easy for the granulating chamber is open wide.

2. Granulating Can be Defective

Can be granulated on the fly came out in defective molding. Granulation capacity (approx.) 20kg ~ 40kg / h

3. Space-Saving

Can accommodate a variety of layout in a compact design.

4. Low Noise

for low noise (30rpm/60Hz) low-speed rotation. The hopper was adopted to suppress the sound bouncing vibration damping steel sheet.

5. Safety

Equipped with an interlock limit switch of one tank and one for suction feeding hopper. Have been made a standard breaker for motor overload protection.

3.     Granulating and Recycling Equipment are Combined

Model: MGL2-102S/102SS

A space-saving device that integrates blending and recycling into the granulator.
Installed next to the molding machine, recycling of the spruce and runner is accomplished immediately.

1. Space-Saving

Space-saving has been achieved by integrating blending and granulation functions.

2. Easy Installation

The unique DEGIPECA dosing valve activates by vacuum, eliminating the need for a signal cable.

3. Weighing Synchronous Transport

Regrind and virgin materials don''t separate, but instead are blended thoroughly.

4. Simple and Easy Operation

The touch screen allows automatic operation by simply entering the mixing ratio and the weight values.

5. Easy Cleaning

The measuring unit is quickly cleaned since it can be removed with a single touch.

6. Easy to retrofit to existing equipment

This system can be used with an existing granulator. (S Type)

4.     Shredding and Granulating Machine Hybrid

Model: PF72

Is a hybrid type of shredder shredding and granulating to do at once. In the shielding rotor with a large bosom, and then fed to the shredding blade finish to ensure the thing caught up once. In the slow shredder, and could not be shredded is now available for granulating.

1. Improve Granulating Efficiency

Shredding rotor is excellent in entrainment, you can tuck in without granulating long objects.
You can even things like granulating vessel at low speed granulator granulating did not have a large bosom. Corresponding size L1500mm × W600mm × H230 t = 5mm (approx.)

2. Fewer Miss-Cut

There is no miss-cut long runners to pass through the screen as high-speed granulator. Friction is small and stable grain size was also less powder.

3. Improve Cleaning

Feeding hopper is wide open, cleaning is easy because you can open the casing milled greater.

4. Low Noise

Rotor shredding impact sound will be smaller for (26.6rpm/60Hz) low-speed rotation. Granulating blade is a low noise for (106rpm/60Hz) rotation speed of the helical blade.

5. High Processing Power

Granulating Capacity (Approximate) 60 ~ 100kg / h

6. Space-Saving

Compact has been realized by a single machine to aggregate shredding and granulating capabilities.

7. Safety

Two to feeding hopper, one tank, one part of the casing milled, to adopt one of the chain cover interlock limit switch, motor breaker was standard equipment for overload protection.

5.     TRIA Granulator

Soundproof customer engineered products.
(A User and Environment Friendly product)

●Noise insulation
●Fail safe
●Attained the CE marking. Verified to have cleared the requirements in terms of safety level, hygiene, noise and electromagnetic waves.

6.     Shredder

Model: MSHB-600

Crushes big molding products such as bumper, instrument panel and door trim into smaller sizes which is then fed into granulator. Save space, installation and running cost and reduces noise.

1.High capacity and energy saving

●Low horse power (2.2kW) with high shredding capacity of 200~350kg/h
●The plate shape of shredded materials (approx.100mm×60mm) maximizes the capacity of granulator.
●Reduces mis-cut by changing the rotating speed of shredder''s two axises

2.Ease of work

●Once a part of the bumper is being shredded, the remaining is being automatically fed into the shredder.
●Wide width of feeding hopper (900×590mm) allows big material like instrument panel to be fed.
●Sensor informs the completion of shredding to ensure uniformity. (Option)
●Shredding capacity can be changed by changing the rotating speed of inverter (Option)

3.Quiet

●Hopper made of soundproof steel minimizes noise pollution. (80dbA or less : for PP)

4.Easy Cleaning

●Sight glasses are mounted at both sides and cleaning port is widely mounted in the front (540×400mm), making daily maintenance and cleaning easy.

5.Saves space

●Saves space. Occupies only 1100mm×1486mm

6.Safe

●Safety bar (Standard equipment)Shredder can be stopped by touching the yellow and red part of this bar in the case of emergency.

Model: MSHT-i

" iplas " is the name for a group of intelligent products developed by MATSUI with self-control functionality. Products equipped with " iplas " operating to its original power of 9-31% while maintaining a high performance ratio. It is a energy-saving, low-noises, and compact smart shredder.

1. Equipped with energy-saving system drive!

● With i plas

In the conventional energy-saving operation is now possible with a small motor that could not be.

Senses the load during operation, self-judgment function was added to help one another while the motor of the machine 2, the driving force and crushing capacity can be optimized operation.

● Energy-saving effect

If one were crushed to 1 minute gas tank, to achieve up to 92% reduction rate of conventional electricity (4.4kW) motor 2 machine 2.2kW.

Energy-saving operation function is activated when idling and no load sensing, to achieve up to 96% electric rate reduction.

2. Load sampling function

Sampling crushing load, equipped with the ability to self-determine whether or not material can be crushed.

3. Space saving

W1510×D1980×2100 Weight: 2050kg

4. The most suitable cutter design

Advanced knife design emphasizes cutting performance while reducing cutter loads.

5. Quiet operation

Average Noise Levels: 82~87dB
Wedge Cutter Design means low noise levels.

6. High reliability

State of the art machine design results in high mechanical rigidity. Even cooled and hardened products can be ground without trouble.

VII. System & Others

Defective goods and sprue runners are pulverized to make new materials.

• SILO
• Ballow Equipment
• Feedenser
• FPD
• APH
• Loss inn Feeder
• UH
• SFD-HT
• ST
• PD & MSD
• CU, Others
• TA & T

VIII. PET preforms

1.        Drying⋅Loading

Model: DMZ2-P

Reduce CO2 production up to 222 tons/year (400,000kW/year). L2-830 as compared to MATSUI''s previous one. 0.079 kWh/kg PET as tested by MATSUI.

Short time drying

4 hours drying of PET.

Tracing system of operating conditions

Ability to trace Temperatures, Dew point, Air flow (Inverter) and Alarms.

Non-stop filter cleaning system

Cleans the dust separators without shutting down the system. (DMZ2-900P, 1200P, 1500P, 1800P and 2000P)

Elegant

Metallic color from Firenze Italy.

Now available

30, 50, 65,100,260, 350, 500, 630, 830, 1050, 1200 and 1400 (kg/hr PET)

IX. Continuous crystallization drying set

Model: PET

PET input yet to be crystallized, crystallized at beginning by batch, then going through continuous crystallization.

Crystallization hopper, mix roud in the lower part. Blowing hot-wind bypass, with no uneven crystallization.

Crystallization, drying hopper disperse through hot-wind blowing set that allows even resin temperature.

Stable low-dew point dehumidifying air that allows stable drying.

Mixing motor controlled by Inverter, activated at the set-up optimal revolution.

2.        Mold drying

Model: SGP

Prevent the condensed water on the mold and the EOAT.

Low dew point

MATSUI''s original honeycomb rotor technology provides the stable dehumidified air.

Easy Cleaning

Cartridge-type filter.

Elegant

Metallic color from Firenze Italy.

Now available

400, 800, 1200, 1800, 2400 m³/hr

3.        Cooling

Water cooled chiller

Model: RCP

Energy saving, Compact, High-performance

Energy saving

Screw compressor. (RCP900 and larger models)

Stable temperature control

Proportional valve. (RCP900 and larger models)

Space saving

1/3 foot print. (Compare with the Matsui previous model.

Cleanable

Shell & tube condenser.

Now available

26.7, 34.2, 41.9, 55.8, 69.8, 89.1, 140, 178, 247, 268, 369, 422 kW